Seawater SO2 scrubbing in a spray tower for marine application.

A seawater spray scrubber was set up and tested with focus on desulfurization of marine engine exhaust gas. Experimental tests were carried out simulating typical exhaust conditions of a marine diesel engine burning heavy fuel oil, and using real seawater. Different flue gas flow rates, seawater flow rates, and SO2 concentrations were tested. Liquid-to-gas ratios were in the range 1-10 x 10-3. A comparison between seawater and distilled water was also carried out, to elucidate the effect of seawater alkalinity. In all conditions the liquid phase was analyzed for alkalinity, pH, and sulfate content before and after the tests. Finally, the spray droplet size distribution was measured as a function of the liquid flow rate. Experimental results indicated that seawater performed better than distilled water, by exploiting its inherent alkalinity. The desulfurization performance improved by increasing the liquid flow rate and gas residence time, and by decreasing the SO2 concentration. SO2 capture efficiencies up to 93% were measured under the present operating conditions.