Assessing occupational risk in designs of production processes of nano-materials

Building safe production places can protect workers more effectively than managing risks in a plant that has been conceived without taking into account safety upfront. In this paper, we describe an approach to assessing potential risks already at the stage of design of production processes of nano-enabled products. In a chemical plant, risk results from the combination of hazard of the chemicals and exposure of workers to them. Toxicological profiles of novel nanomaterials, however, are generally unknown; in addition, the impossibility of measuring exposure in a plant that does not exist yet exacerbates the challenge of designing safe production processes. This paper describes a simple method to formulate realistic hypotheses about the toxicity of untested nanoparticles and derives a simplified model of exposure that enables non-specialists (e.g., managers, engineers) to analyze potential risks in projects of future production plants. As an example of analysis of risk in the absence of experimental data, the paper describes the procedure to generate maps of risks of two envisaged production chains of antibacterial textiles: 1) sonochemical synthesis and deposition of bactericidal nanoparticles, and 2) spray deposition of suspension of bactericidal nanoparticles.