Fitting parametric 2D & 3D CAD models to point clouds of digitalized mechanical assemblies for reverse engineering application

Following commonly used reverse engineering techniques, it is very difficult to reconstruct editable CAD parts or assemblies that can later be used and modified in the Product Development Process (PDP). Traditional methods follow a sequential timeconsuming patch-by-patch reconstruction strategy with cumbersome procedures in which designers usually have to face many issues (e.g. decomposition in patches, trimming and connection of the patches), and generally producing "dead" models that cannot be later modified as needed. This paper describes a new reverse engineering technique that allows fitting of parametric CAD parts or an assembly to a reference point cloud to be reconstructed. The proposed fitting method can also be applied to 2D configurations to adapt a parametric 2D sketch to a 2D point cloud section. The idea is to use a parametric CAD model or a parametric 2D sketch in an optimization algorithm allowing their perfect fitting into the point cloud of a scanned mechanical assembly for efficient reconstruction of good quality CAD models. Some well-known algorithms like ICP are also used to derive the orientation and position of pre-arranged CAD model or 2D sketch throughout the fitting process. Both global and local fittings are possible. The consistency of the CAD models is ensured by a modeler which updates the CAD models or 2D sketch according to the iterative dimensional modifications. The evaluation of the proposed approach is performed using as-scanned virtually generated point cloud.