Feasibility analysis of coupling an ORC to a mGT in a biogas plant

An increasing interest is devoted to biogas plants as they might play a key role in the reduction of current fossil fuel consumption for power production. The main component of the plant is the anaerobic digester where the organic fraction of waste products is converted in a gas with high concentration of methane and carbon dioxide. This biogas is converted in power and heat in a cogeneration unit that may consist in a micro gas turbine or an internal combustion engine. Electric power is used to satisfy the plant internal need and the surplus is sold to the grid. A portion of the heat is used to keep the digester at a constant temperature as requested by the anaerobic digestion, the reaming is generally dissipated. This study focuses on the potential of using an Organic Rankine Cycle as a possible additional thermal user to reduce the amount of dissipated heat and increase the power production. The study is based on an existing biogas plant operating in the town of Viareggio (Italy) which will be equipped with a 600kWe micro gas turbine. The integration of the two systems was studied in detail to have high values of thermal energy recovery. A reference and a modified solution were simulated in AMESim by considering a yearlong period with actual ambient conditions. Off-design behavior of all the components was also included in the simulation. The results of the investigation showed that a thermal energy recovery up to 77% could be achieved. From the economic point of view, the plant modification for introducing the ORC system has a payback period lower than 6 years and an interesting profitability index.