A Telemetry-driven Approach to Simulate Data-intensive Manufacturing Processes

Telemetry enables the collection of data from remote points to support monitoring, analysis and visualization. It is largely adopted in Formula One car racing, where streams of live data collected from hundreds of sensors installed on car components are transmitted to the pitwall to be used as input of real-time car performance simulations. The aim of this paper is to evaluate the potential of a telemetry-driven approach in a manufacturing environment, where researchers are still looking for efficient methods to perform valuable simulations of the production processes on the basis of real data coming from the factory. The telemetry could contribute to the implementation of a virtual image of the real factory, which in turn could be used to simulate the factory performance, allowing to predict failures or investigate problems, and to reduce costly downtime. This study addresses in particular the efforts to combine and adapt methods and techniques borrowed from the field of Formula One car racing. Moreover, the investigation of the exploitation possibilities of the factory telemetry is paired with the design of a software application supporting this technology, starting from the elicitation and specification of the functional requirements.