Up-scaling and performance assessment of façade panels produced from construction and demolition waste using alkali activation technology

Novel prefabricated insulating façade panels were developed from construction and demolition waste (CDW) aggregates under the framework of the European H2020 project InnoWEE. These non-structural components, aimed at improving the thermal efficiency of existing buildings, consist of an insulating plate covered by a facing layer made of CDW aggregates bound with metakaolin, furnace slag and class F fly ash activated by a potassium silicate solution. The paper presents the design and assessment of the binder and panels for exterior use, taking into account mechanical performance, behaviour in the presence of water and durability issues. Testing was carried out on both laboratory prototypes and panels from the pilot industrial production.