A Control Framework Definition to Overcome Position/Interaction Dynamics Uncertainties in Force-Controlled Tasks

Within the Industry 4.0 context, industrial robots need to show increasing autonomy. The manipulator has to be able to react to uncertainties/changes in the working environment, displaying a robust behavior. In this paper, a control framework is proposed to perform industrial interaction tasks in uncertain working scenes. The proposed methodology relies on two components: i) a 6D pose estimation algorithm aiming to recognize large and featureless parts; ii) a variable damping impedance controller (inner loop) enhanced by an adaptive saturation PI (outer loop) for high accuracy force control (i.e., zero steady-state force error and force overshoots avoidance). The proposed methodology allows to be robust w.r.t. task uncertainties (i.e. , positioning errors and interaction dynamics). The proposed approach has been evaluated in an assembly task of a side-wall panel to be installed inside the aircraft cabin. As a test platform, the KUKA iiwa 14 R820 has been used together with the Microsoft Kinect 2.0 as RGB-D sensor. Experiments show the reliability in the 6D pose estimation and the high-performance in the force-tracking task, avoiding force overshoots while achieving the tracking of the reference force.